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Studio Tecnico Zocca

TEST RIGS

Studio Zocca is a “Mechanical Engineering Solution Provider” with a solid background (1954) and skills to pinpoint solutions for a wide range of applications from the project phase right through the final product.

One of our main targets is to develop weight reduction, looking at alternative components and solutions, thanks to our continuous improvements in Research and Development, looking at Industry 4.0 as guideline of our investments. Please take a look at our new generation 4.0 Test Bench for transmissions and for any question please don’t hesitate to contact us at all.

TECHNICAL SPECIFICATIONS

  • Electric motor drive: max. input speed 3000 rpm
  • Brake on the output: max. torque 80 Nm

CONFIGURATIONS

  • The input axis is placed perpendicular to the output axis
  • The two axes (input and output) can be placed in parallel

All kind of gear and gear boxes can be tested. The system can be controlled remotely with a PC, tablet or phone.

The results in terms of speed, torque, temperature are available graphically or as data extraction at the end of the cycle.

SPECIAL APPLICATION FOR TEST BENCH MARINE TRANSMISSION

The drive unit features two counter-rotating shafts at the input, while inside, the direction of rotation is made concordant and sent to a differential whose only output is connected to the brake.

The differential distributes the torque exerted on the output shaft by the bench brake in 50% and 50% proportions to the two input shafts. In this way, the unit under test receives an equal amount of torque on the two counter-rotating output shafts.

Dimensions and weight

  • 1300 x 900 x 700 mm – Mass = 1500 kg

 

Example technical features

  • Ratio i = 4.4/1
  • Input power P01 = 267.5 KW
  • Input power P02 = 267.5 KW
  • Output power P03 = 535 KW
  • Input rpm n01 = 326 rpm
  • Input rpm n02 = 326 rpm
  • Output rpm n03 = 1434 rpm
  • Input torque Mt01 = 7820 Nm
  • Input torque Mt02 =7820 Nm
  • Output torque Mt03 = 3555 Nm

Construction features

  • Power, ratio, torque, rpm, rotation shaft, input and output torque are customizable on request;
  • Input and output interface flanges are customizable on request;
  • Bearings and gear lubrification are independent;
  • Input torque distribution 50% – 50%;
  • Working quietness;
  • Bearing monitoring with thermal probe on request.